Tag: Washer Selector

ITS launches online, virtual TruClean Industrial Parts Washer Calculator

TruClean Industrial Parts Washer Online Calculator Tool

Need a new industrial parts washer but not sure which one? Try the NEW TruClean washer calculator. ITS has designed a new online calculator tool that determines the best conveyor washer or batch washer for your application. The online industrial washer calculator makes customized, virtual product recommendations to help you maximize production efficiency and minimize energy consumption.

The TruClean calculator was designed to provide companies in the automotive, aerospace, power generation, building products, foundry, and metal stamping with a streamlined, customized experience to select the best industrial parts washer for their application. The TruClean Washer online calculator determines the best TruClean model for the cleaning process based on a user’s unique criteria provided. By answering a few questions about the wash process including part size, part weight, and production rate per hour, the calculator will output the TruClean model best suited for the user’s application.

“The TruClean online calculator tool is a new, market-disrupting addition to the service offerings International Thermal Systems provides to help companies be more efficient in their production process,” said Tom Stricker, President of International Thermal Systems. “The virtual tool was designed to provide prospects and customers with an innovative, efficient, and customized method for determining the right washer for their production process, as well as offer information to help make the best purchasing decision.”

The online selection tool determines if the user’s production application requires a front loading or top loading batch washer or calculates the appropriate conveyor washer belt width for continuous flow applications. TruClean industrial parts washers are offered in 12 standard sizes for basic applications. For more complex cleaning requirements, ITS offers specialized consultation in the selection of custom-engineered washer solutions.

How does the calculator work? Based on your process, continuous flow or batch, the part size, production rate per hour and if the application requires general cleaning or specific cleaning, the calculator will recommend the most suitable Truclean washer for the application. ITS offers four standard conveyor washers with belt sizes ranging from 12” up to 30” and eight standard cabinet washers in either top loading or front loading configurations. If the application does not fall within those production ranges, the calculator will suggest a custom engineered parts washer.

The industrial parts washers from ITS are high quality and engineered to last for many years. Our highly skilled manufacturing teams have many years experience which provides assurance to our customers that their washer will perform as specified from day one after installation. We provide the best customer support services in the industry and are available 24 hours for service calls. Replacement parts are available as well to keep the washer running at maximum performance levels.

Determine the best washer for your application

Start the TruClean Washer Calculator

Conveyor Washers

For applications with higher production rates or if the washer will be a part of a continuos manufacturing line, a conveyor washer is the best option for the process. We offer single to multi-stage configurations, and can manufacture belt widths built to customer specifications. Our industrial parts washers are designed to use environmentally safe aqueous (water-based) cleaning solutions for parts cleaning applications.

Standard Conveyor Washer

Industrial-conveyor-washer

TruClean Industrial Conveyor Washer

  • Stainless steel construction
  • Flatwire belt conveyor
  • Vertical solution pump
  • Removable CPVC spray risers
  • Quick disconnect type spray nozzles
  • Tank access lids
  • Solution tank drain and overflow
  • Pump protection screens
  • Marine style tank clean out doors
  • Ambient blow-off (Requires one of the optional exhaust systems)
  • Housing access doors
  • Automatic fresh water make-up
  • Stage Isolation Curtains
  • Conveyor stops on each machine end
  • Control panel with disconnect
  • PLC/HMI Controls
  • Multiple Stage Configurations

 

Available Belt Widths

  • 12in wide (305mm) x 12in high (305mm)
  • 18in wide (457mm) x 18in high (457mm)
  • 24in wide (762mm) x 18in high (457mm
  • 30in wide (762mm) x 24in high (762mm)
  • Custom Belt Widths are available

Standard Voltage 

  • 460-480/3/60

Optional Features:

 

Batch Cabinet Washers

 

Cabinet Washer from International Thermal Systems

TruClean Cabinet Batch Washer

 

A cabinet type parts washing system utilizes a single entry location for processing parts inside of an enclosed area, which is referred to as the process cabinet.  Cabinet design can be for top or front loading, and the process area can be a stationary basket with rotating spray nozzles or a rotating table with fixed sprays nozzles.  The cabinet type cleaning system is advantageous for processing parts with unique and complex geometries or multiple parts in special racks.  Cabinet washers are well suited for processing large single parts and smaller batched parts both in predetermined production cycle.  Various machine designs are available to accommodate part sizes and cycle times are variable to meet the throughput requirement.

 

 

 

 

 

 

Parts Washer Cabinet, Spray Washer from ITS

TruClean Front Loading Cabinet Washer

The front load washer is designed for large batch production work.

The front load washer is designed with a hinged vertical door allowing parts to be loaded from the side manually, with a fork lift or overhead material handling. Single parts, multiple parts or even fully loaded part racks can be placed on the process table for cleaning. During processing the table rotates and stationary nozzle assemblies deliver highly aggressive spray and provide complete 360° spray coverage. Process time is variable to allowing cleaning cycle adjustment for multiple requirements.

Front Loading Cabinet Washer Features:

  • Wash Pump
    • Model FL-2633 – 3HP
    • Model FL-2836 – 3HP
    • Model FL-3048 – 5HP
    • Model FL-4054 – 7.5HP
  • Electric Solution Heat – 140º F, 185º F Approx. Max.
  • Solution Tank Capacity
    • Model FL-2633 – 75 Gallons
    • Model FL-2836 – 60 Gallons
    • Model FL-3048 – 100 Gallons
    • Model FL-4054 – 190 Gallons
  • Pump & Heater Protection (Tank Low Level Shut Down)
  • Removable Spray Pipe c/w High Pressure Spray Nozzles
  • Hinged Front Load Door

 

Rotating table cabinet washer

Cabinet Washer Processing Table

 

 

 

 

 

 

 

  • Heavy Duty Rotating Process Table
      • Model FL-2633 – 26” Diameter
      • Model FL-2836 – 28” Diameter
      • Model FL-3048 – 30” Diameter
      • Model FL-4054 – 40” Diameter
    • Sprocket Type Process Table Drive
    • Gear & Motor Drive Assembly
    • Clear Process Height
      • Model FL-2633 – 33”
      • Model FL-2836 – 36”
      • Model FL-3048 – 48”
      • Model FL-4054 – 54”
    • Load Capacity
      • Model FL-2633 – 1500 lbs.
      • Model FL-2836 – 750 lbs.
      • Model FL-3048 – 1500 lbs.
      • Model FL-4054 – 1500 lbs.
    • Stainless Steel Tank & Housing
    • Load Door Safety Switch
    • Electrical Control Panel – 220/1/60 – 460/3/60
    • Disc Oil Skimmer
    • Automatic Water Make Up c/w Soap Injector
    • Programmable Controller (c/w onboard I/O)
      • Built-in textual HMI panel
      • Unitronics Jazz/M91 Series All-in-One PLC
      • Variable Wash Cycle Timer
      • Programmable Heater Timer – 7 Day
  •  Optional Features:
    • Solution Filter
    • Ball Type Drain Valve – 2” NPT

Approximate Dimensions:

    • Model FL-2633 – 6’-3” High x 5’-1” Wide x Length x 4’-4” Deep
    • Model FL-2836 – 5’-8” High x 4’-10” Wide x Length x 3’-3” Deep
    • Model FL-3048 – 7’-10” High x 5’-4” Wide x Length x 4’-2” Deep
    • Model FL-4054 – 8’-4” High x 6’-2” Wide x Length x 5’-1” Deep

 

tThe top load wash system is designed with a hinged horizontally opening lid allowing the operator to lower parts into the cleaning cabinet. Parts are place stationary inside the process basket while a rotating nozzle assembly delivers highly aggressive spray at 360° to the work. Process time is variable allowing cleaning cycle adjustment for multiple requirements. The top load cabinet washer is a perfect fit for small batch production and repair type work cells with tough cleaning requirements. Loading Cabinet Washer

Top Loading Cabinet Washer

The top load wash system is designed with a hinged horizontally opening lid allowing the operator to lower parts into the cleaning cabinet.

Parts are place stationary inside the process basket while a rotating nozzle assembly delivers highly aggressive spray at 360° to the work.  Process time is variable allowing cleaning cycle adjustment for multiple requirements.  The top load cabinet washer is a perfect fit for small batch production and repair type work cells with tough cleaning requirements.

 

  • Wash Pump Horsepower
    • Model TL-5500 – 1HP
    • Model TL-6100 – 1HP
    • Model TL-8100 – 3HP
    • Model TL-8100S – 5HP
  • Electric Solution Heat – 140º F, 185º F Approx. Max.
  • Solution Tank Capacity
    • Model TL-5500 – 40 Gallons
    • Model TL-6100 – 75 Gallons
    • Model TL-8100 – 113 Gallons
    • Model TL-8100S – 170 Gallons
  • Pump & Heater Protection (Tank Low Level Shut Down)
  • Removable Debris Tray – Sump Tank Debris Containment
  • Rotating Manifold c/w High Pressure Spray Nozzles
Top Loading Cabinet Washer

Parts Processing Basket

  • Parts Process Basket
    • Model TL-5500 – 18.5” Deep x 15” Wide x 17” High
    • Model TL-6100 – 22.5” Deep x 17” Wide x 17” High
    • Model TL-8100 – 22.5” Deep x 33” Wide x 22” High
    • Model TL-8100S – 22.5” Deep x 60” Wide x 20” High
  • 500lb. Load Capacity
  • Stainless Steel Tank & Housing
  • Load Door Safety Switch
  • Electrical Control Panel
    • TL 5500 – 220V/1/60
    • TL 6100 – TL8100 Stretch – 220/1/60 – 460/3/60
  • Disc Oil Skimmer
  • Automatic Water Make Up c/w Soap Injector
  • Programmable Controller (c/w onboard I/O)
    • Built-in textual HMI panel
    • Unitronics Jazz/M91 Series All-in-One PLC
    • Variable Wash Cycle Timer
    • Programmable Heater Timer – 7 Day

Available Options:

  • Solution Filter
  • Ball Type Drain Valve – 2” NPT

Approximate Dimensions:

  • Model TL-5500 – 4’-7” High x 3’-7” Wide x Length x 2’-7” Deep
  • Model TL-6100 – 4’-7” High x 3’-7” Wide x Length x 2’-7” Deep
  • Model TL-8100 – 3’-10” High x 4’-7” Wide x Length x 2’-1” Deep
  • Model TL-8100S – 3’-11” High x 6’-11” Wide x Length x 4’-1” Deep

Industry Applications

  • Aerospace
  • Automotive
  • HVAC
  • Metalworking and Stamping
  • Custom Fabrication
  • Specialty Machining

Custom Industrial Washers from ITS

If the application falls outside of the parameters of a standard machine, ITS specializes in custom engineered washers. We engineer and manufacture industrial washers with the most stringent cleaning requirements. Parts are tested in the R&D lab to verify the cleaning process before the machine is manufactured.

 

TruClean Custom Conveyor Washer

Custom Conveyor Washer

 

 

 

 

 

 

 

 

 

 

 

The team at ITS has developed a new guide to Building an Industrial Parts Washer to help navigate the process of researching, selecting and manufacturing a new parts washer. Read and download the guide:

Industrial Parts Washers

Industrial Parts Washer Guide to Building a Washer

 

We hope that you find the TruClean calculator and the Guide to Building an Industrial Parts Washer is a valuable resource that provides some clarity throughout the process of selecting your new industrial parts washer. For more information, contact the ITS sales team. We look forward to asssisting you!

ITS Washer Division
Shawn Fields – Sales Manager – East,  shawn.fields@itsllcusa.com
Eric Zills – Sales Manager – West,  eric.zills@itsllcusa.com
414.672.7700

 

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