Car Bottom Furnaces
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Video or Case Study Title
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Overview
Car Bottom Furnaces feature a manual or automated load car to process large and heavy products.
The design of a Car Bottom Furnace incorporates a rail mounted product car to transfer parts into and out of the furnace. The Car Bottom Furnace is an excellent solution to heat-treat large and heavy welded fabrications such as gear blanks, oil drill pipe, drive shafts, and similar type products.
The product car also serves as the floor in the furnace and uses various mechanisms to seal the car to the furnace. The hearth of the car can be constructed with cast or fiber insulation with product support provided by piers, hearth plates, or grating.
The furnace door is typically integral to the car or can be fixed to the furnace body and vertically actuated to seal the chamber.
Multiple heating zone technology can be integrated to maintain exceptional part temperature uniformity, and achieve ramp/soak heating and cooling profiles.
International Thermal Systems TruTemp™ Car Bottom Furnaces are an excellent solution to process your large and heavy materials, from welded fabrications and forgings to spun products and plates.
Processes include heat treating, homogenizing, annealing, preheating and stress relieving. Industries served are aerospace, oil drilling, steel mills, automotive, military and many more. Materials processed include aluminum, steel, cast iron, titanium and others.
The ITS TruTemp™ Car Bottom Furnace has many established design features, such as vertical lift doors, rail mounted load cars, multiple upper and lower chamber gas fired burner arrangements and multi-layered insulation techniques with offset seams.
The ITS Car Bottom Furnace can be also customized for each individual application.
Each Industrial Furnace project undergoes a comprehensive evaluation of every production requirement. The assessment includes areas such as production goals, part configuration and construction, part mass, temperature profile, and facility location or elevation.
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Features & Specifications
TruTemp™ Car Bottom Furnace Features include:
- Load car with onboard motor drive
- Motor driven vertical lift door
- Multiple upper and lower burner configuration for even temperature uniformity
- Gas flues arranged for optimal performance
- NEMA 12 Control Panel (machine-mounted)
Multi-function electronic timer with end-of-cycle indicator light (on control panel) - Single button E-stop on control panel
- Burner safety equipment
- Furnace chamber and hi-limit temperature controllers
- Standard temperature uniformities at ±15°F
- Factory tested to ensure on time delivery and field start up.
- 24/7 factory direct technical service and spare parts group.
Available Options
- PLC/HMI for process automation
- Data acquisition
- Electric Heat
- Recirculation Fans
- Automatic Shutdown Circuit
- UL/CE Listed Electrical Panel – panel inspected, certified, serialized (CE provides declaration of conformity)
- Manual load car
- Pneumatic load car seals
- Spare Parts
- Field installation, installation supervision, commissioning
- Door on load car
- Temperatures to 2800°F
- Increased Burner Capacity
- Advance thermal, vibratory, and dB testing with certification.
- In-house laboratory featuring a custom test oven and other related thermal equipment.
- Factory direct installation services.
- Conduct an energy efficiency analysis on the existing thermal processing equipment.
- Upgrade for all makes and models of thermal processing equipment to meet today’s process, energy, and government standards.
TruTemp™ Car bottom Typical Heat Processing Application(s)
- Burn-off
- Die Preheating
- Stress Relief
- Tempering
Industry Applications
- Forming Dies
- Steel Weld Fabrications
- Steel Alloys
TruTemp™ Car Bottom Furnace Features include:
- Meets temperature uniformity requirements of API
- Multi-layered insulation packages
- Optional high pressure recirculation fans with high efficiency motors to reduce energy consumption
- High-efficiency (gas or electric) heat sources to reduce energy costs
- Robust structural furnace framework
- Design considerations for easy access to process areas and oven components
- Private labeled and purchased components meet UL, UR, and CE standards
- NEMA style control panels
Industries Served
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Contact the ITS Furnace Group
We are ready to assist with application recommendations and product proposals.